Automated Gauging Systems
Robotic Quality Control For a Powerful, Precise Finish Line
By integrating advanced robotics, sensors, and intelligent software, automated gauging systems help manufacturers maintain consistent quality while optimizing productivity.
With over 55 years of automation expertise, Melton Machine & Control Company specializes in creating custom gauging solutions tailored to your specific quality control needs. From measuring complex geometries to verifying critical dimensions, we design systems that deliver accurate data and actionable insights for even the most demanding production environments.

The Benefits of Automated Gauging Systems
Gauging systems play a critical role in modern manufacturing. Robotic versions of these systems offer a reliable and efficient solution for maintaining strict quality standards.
These systems are designed to measure the physical dimensions and tolerances of parts and components with unparalleled accuracy. When you choose an automated gauging system from Melton, you’re not just investing in precision technology—you’re investing in a fully customized solution. Our systems are built to adapt to the most complex measurement requirements and seamlessly integrate into your existing workflows.
Key benefits of our automated gauging systems include:
- Consistent Accuracy: Advanced sensors and robotics eliminate the variability of manual measurements.
- Enhanced Efficiency: Real-time data collection integrates seamlessly into high-speed production lines.
- Improved Quality Control: Early detection of dimensional errors reduces waste and rework.
- Operational Safety: Automation minimizes human involvement in repetitive or hazardous gauging tasks.
- Flexibility: Easily configurable for a wide range of part sizes, shapes, and tolerances.
Automated Gauging Systems Built to Meet Your Needs
Melton’s automated gauging solutions are tailored to handle even the most complex measurement challenges. Explore the range of automated gauging systems we offer below.
Automated Dimensional Gauging Systems
Dimensional gauging systems measure part dimensions with pinpoint accuracy to verify they meet required tolerances. These systems use cutting-edge sensors and probes to evaluate size, shape, and alignment, ensuring that every component meets your standards.
Automated Contact Gauging Systems
Using precision tools like calipers or micrometers, contact gauging systems physically measure parts to validate their dimensions. Automated contact gauging offers a reliable solution for applications requiring direct physical interaction with the component.
Automated Non-Contact Gauging Systems
Non-contact gauging systems use laser, optical, or ultrasonic technology to measure parts without physical interaction. Ideal for delicate or high-speed production lines, these systems deliver fast, accurate results while preserving the integrity of the component being measured.
Automated Inline Gauging Systems
Designed for seamless integration into production lines, inline gauging systems perform real-time measurements during the manufacturing process. These systems ensure immediate feedback, enabling rapid adjustments to maintain consistent quality across large production volumes.
Automated Equator Gauging Systems
Equator gauging systems provide a flexible and precise solution for dimensional verification in high-volume production. Using comparative measurement techniques, robotic versions ensure parts meet critical tolerances by referencing a master part. Their adaptability to changing specifications, compact design, and real-time data collection make them ideal for dynamic manufacturing environments.
Expertise That Delivers Long-Term Results
With more than five decades of experience under our belts, we provide solutions that enhance your production line at every step. From initial design to post-integration support, our team works closely with yours to develop systems that meet your exact needs.
Additional offerings from Melton include:
System Integrations
Whether you're adding a new system from our team or upgrading with machines from another provider, our integration specialists can align your automated gauging systems with your production line for seamless operation with minimal downtime.
On-Site Support
Our technicians provide hands-on assistance to troubleshoot issues, perform maintenance, or optimize performance directly at your facility, ensuring your system operates reliably over its lifespan.
START A CONVERSATION
Ready to take your quality control processes to the next level? Melton Machine & Control Company has the experience and expertise to deliver the custom automated gauging systems you need. Contact us today by filling out the form below.