Robotic Automation for Long, Continuous Welds
Melton Machine & Control Company develops robotic linear welding machines engineered to streamline welding tasks within your production line.
For straight-line applications, ensuring high-quality, defect-free welds at scale, our machines deliver consistency with minimal manual intervention. Built for high-volume production, our linear welding machines integrate seamlessly into your existing operation thanks to our detailed customization offerings.
With over 55 years of automation expertise, Melton is the choice for manufacturers across diverse industries. We take pride in our ability to deliver custom robotic rotary welding machines of all varieties to meet the exact requirements of your manufacturing process.
Straight-Line Welding with Unmatched Accuracy
Linear welding machines are designed for applications that require long, continuous welds along flat or angular components. By eliminating the need for manual repositioning, these systems offer a host of advantages.
Unlike traditional methods, robotic linear welding machines use programmed torch motion, controlled heat application, and automated material handling to ensure each weld is completed with precision. Whether working with thick metal structures or intricate assemblies, Melton’s linear welding solutions enhance weld integrity while increasing operational efficiency.
Why Automate Linear Welding?
Upgrading to a robotic linear welding system unlocks advantages that directly impact production output, quality, and safety.
- Accelerated Production Speed: High-speed torch movement and optimized heat distribution minimize cycle times and keep production flowing at peak efficiency.
- Minimal Distortion & Warping: To prevent part deformation even on the thinnest materials, our machines boast precision heat control and steady torch positioning.
- Efficient Material Utilization: Consistent bead placement and reduced spatter mean fewer errors, lower scrap rates, and improved cost savings.
- Enhanced Worker Safety: Enclosed welding environments and automated operation protect workers from hazardous fumes, extreme temperatures, and arc exposure.
- Maximized Production Throughput: Automated welding increases cycle efficiency, allowing for faster, uninterrupted welds that reduce bottlenecks.
- Reduced Operator Fatigue: Automating these welding tasks eliminates the physical strain associated with manual welding. Operators no longer need to maintain fixed positions for extended periods, allowing them to oversee multiple systems or focus on more complex welding tasks.
Melton’s linear welding machines offer the accuracy and efficiency necessary to keep up with your demanding production schedules.
A Tailored Welding Solution for Your Production Line
Every manufacturing process has unique welding requirements. That’s why Melton develops fully customizable linear welding machines designed to match the specifications of your operation. Our solutions can include:
- Precision Linear Motion: Ensures exact torch positioning for straight-line welds, eliminating variation in bead placement.
- High-Speed Welding Capabilities: Reduces production time by automating long weld passes with continuous, uninterrupted operation.
- Adaptable Fixture Configurations: Custom fixtures accommodate different material thicknesses, part sizes, and welding angles.
- Real-Time Quality Monitoring: Integrated sensors detect inconsistencies, allowing for adjustments that maintain weld integrity.
With tailored automation technology, our linear welding systems stand out as a reliable solution to elevate TIG and MIG welding processes throughout your production line.
Melton’s Difference: More Than a Machine
At Melton, we go beyond delivering robotic welding equipment. We provide full-service automation support, helping manufacturers successfully implement and optimize their systems for long-term performance.
With thousands of robotic automation projects successfully deployed, our team brings more than five decades of experience to every project. As an employee-owned company, we are committed to delivering solutions that create measurable success for our customers.
In addition to engineering and building robotic linear welding machines, we offer:
System Integrations
Our experts ensure a seamless transition by programming, testing, and fine-tuning your new system within your production line.
On-Site Support
Our field technicians provide hands-on troubleshooting, maintenance, and operator training directly at your facility.
START A CONVERSATION
Ready to enhance your welding process with a robotic linear welding machine? Contact Melton today to schedule a free assessment and discover how our custom automation solutions can transform your production line.
