Manual Solutions for High-Quality Welds
Your skilled welders are experts at what they do, but even the best operators can be limited by the machines they work with. Don’t let old, inefficient equipment hold back the capabilities of your welding process – get a one-of-a-kind, premium manual welding machine from Melton Machine & Control Company.
Ideal for more complex welds, a manual welding cell gives your team more control over the welding process. When you work with Melton, choosing manual machines doesn’t have to mean sacrificing innovation or customization.
As with all our machines and systems, we undertake a thorough design-build process to deliver a perfect welding machine tailored to your unique specifications and requirements.
Manual Welding Cells for Modern Welding Processes
A manual welding cell can help with many of your welding needs. At Melton, we can customize every aspect of the cell – from the size and configuration down to the specific welding equipment attached.
Our sizing options for manual welding machines include:
- 2-meter
- 3-meter
- 4-meter
Contact our team today to explore the possibilities best suited for your applications.
A Machine Tailor-Made for Every Need
For every welding process from TIG welding to arc welding, we offer the following manual machine options:
- Standard configuration manual weld cell: Includes components such as control panel, wiring to accommodate multiple sizes, powered trunnion, fume extraction, start/stop with foot switch, etc.
- Manual weld repair cell: Some options have been deleted.
- Fixed beam or fixed table cell: Typically may not need EWR gas regulator, powered trunnion, or fume plenum with automatic dampers or connectivity system.
- Leak tester cell: Assumes fixed beam; does not need Rite Hite slider doors, weld controls system, or fume extraction.
- Assembly cell: assumes fixed beam; does not need Rite Hite slider doors, weld controls system, or fume extraction.
Manual Power: Supplies for a Successful Weld
Our additional welding machine options include the following equipment:
- Miller Axcess E450 GMAW Weld Pkg: Includes Abicor Binzel EWR Pro weld gas regulating system, Arc Shield controls system with Rite Hite slide-air door, and automatic fume extraction plenum dampers.
- Miller Maxstar 210 DX GTAW weld package: Includes Abicor Binzel EWR Pro weld gas regulating system, Arc Shield controls system with Rite Hite slide-air door, and automatic fume extraction plenum dampers.
Our Manual Machine Controls
Reliability is a must when it comes to manual welding cells. We set the standard for reliable, efficient machines by starting with a proven foundation of controls and components that set your welders and welding process up for success.
Controls included with every manual Melton machine include:
- Rockwell CompactLogix PLC with HMI
- Automatic clamping and unclamping
- Ethernet port and NAT router for interconnection to plant network and allow remote connectivity
A Machine That Works for You Because It Was Made for You
Customization is at the core of everything we do. Whether you want a machine with a simple operation or innovative solutions for a complex, adjustable weld, we can help deliver the machine you need.
Here are the additional features and components we can include on your machine:
- Cognex handheld scanner or Microscan QX-Hawk fixed-mounted scanner
- Operator cooling fan
- Ferrous wire / non-ferrous wire detect
- Wire barrel detection for proper detection of wire size
- RFID badge reader
- Operator indicator lights
- Banding unit; typically use Bandit IT-6000
- Nut runner/ torque gun
- Leak tester (Cosmo AF-2220)
- Dot Peen Etcher (Sic i53)
Manual System Integrations and On-Site Support
From a simple cell to a complex configuration that includes operator work instructions, we produce a manual welding machine that integrates perfectly with your existing system. But if you need additional integration support, we’ve got you covered.
Looking for extra support on-site? Our machine experts will travel to your facility and provide a hands-on fix to any issues. We won’t stop until you have a machine that works as needed.
Why Go Manual with Melton?
Choosing manual welding machines from Melton offers unmatched flexibility and control, especially for projects requiring intricate welds.
Manual systems allow your skilled operators to adjust settings in real-time. They’re perfect for smaller production runs, custom fabrication, or tasks where craftsmanship is key. At Melton, we tailor every manual welding solution to meet your specific production needs and deliver precision without compromising quality.
With more than 50 years of experience, our team ensures that each manual welding machine is designed to work flawlessly for your unique application. Our commitment to quality means we don't stop working until you’re satisfied.
Whether you're looking for a cost-effective solution for smaller batches or a high-craftsmanship approach, Melton provides the flexibility and adaptability needed for successful production. Schedule a free assessment today.
START A CONVERSATION
Ready to explore how manual welding machines can transform your production? Our team is here to help. Whether you’re looking for a flexible, custom solution or want to discuss how manual welding fits into your growing operation, we’re ready to guide you every step of the way.
Fill out our contact form below to start the conversation and schedule a free assessment.
