Automated Inspection Systems
Take Control of Your Assembly Line with Robotic Quality Control Solutions from Melton
Melton Machine & Control Company brings innovation to every corner of your production process, and quality inspection tasks are no exception. Our automated inspection systems transform tasking quality control processes into manageable jobs that keep pace with your production demands.
With more than 55 years of experience in automation, Melton is your partner in achieving seamless integration of custom inspection systems. By combining cutting-edge robotics with intelligent vision technologies, we create solutions that empower manufacturers to maintain impeccable standards, even in high-volume production environments. At Melton, quality isn't an afterthought—it's built into every step of the process.

Turning Complex Challenges into Productive Processes
Automated inspection systems are redefining the way manufacturers approach quality assurance. These advanced systems transform quality control by delivering detailed analysis and consistent accuracy. Our automated inspection systems eliminate the guesswork from quality assurance.
Whether you're managing delicate components or high-tolerance assemblies, automated inspection systems reduce the chances of mistakes slipping through the cracks, and ensure every product meets exact specifications without compromising efficiency.
Melton's automated inspection solutions are designed to adapt to the unique requirements of your production line. With quality systems that can detect surface flaws, measure intricate details, and verify the integrity of assemblies, you can rely on robust technology to elevate your operations.
Key benefits of automated inspection systems from Melton include:
- Heightened Accuracy: Advanced robotics eliminate human error, delivering consistent, repeatable results.
- Faster Throughput: Inspections occur in real-time, keeping pace with high-speed production lines.
- Reduced Waste: Early defect detection minimizes material loss and rework.
- Enhanced Safety: Automation limits direct human involvement in potentially hazardous tasks.
Melton's expertise ensures your robotic solution is built to enhance not only the quality of your products but also the efficiency of your entire operation.
Robotic Inspection Systems That Work For You Because They Were Made for You
Your production line is unique. That’s why we offer automated inspection systems that are made specifically to address the specific challenges of your operation. Our solutions range from vision-based inspections to dimensional accuracy verification, each meticulously crafted to integrate seamlessly into your production process.
Explore our range of customizable inspection systems, including:
Automated Surface Inspection Systems
These systems use high-resolution vision technologies to detect surface defects such as scratches, dents, or discolorations. Ideal for industries where aesthetics and material integrity are paramount, automated surface inspection systems operate at high speeds without compromising accuracy.
Automated Dimensional Inspection Systems
Dimensional inspection systems measure components with pinpoint precision to verify they meet required tolerances. When automated, these systems use advanced sensors and measurement tools to provide real-time data to ensure consistency and reduce material waste. They are essential for high-precision manufacturing environments.
Automated Assembly Verification Systems
Assembly verification systems check for proper part alignment, fastener placement, and structural integrity within assemblies. By automating these checks, manufacturers can confirm that every product leaving the line is structurally sound and ready for its intended use, reducing the risk of recalls or defects in the field.
Automated Vision Inspection Systems
Vision inspection systems combine advanced optics and software to identify irregularities at a microscopic level. From identifying microfractures to verifying branding or labeling accuracy, a robotic version of this system delivers reliable results even for the most detailed inspections.
Automated Optical Character Recognition (OCR) Systems
OCR systems are designed to verify text and symbols on components or packaging, ensuring accuracy in branding, product information, and regulatory markings. Critical for industries such as automotive, pharmaceuticals, and consumer goods, where precise labeling is essential for safety and compliance, these systems can significantly upgrade your quality control and overall manufacturing processes when automated.
Automated Weld Inspection Systems
Our robotic weld inspection systems use advanced imaging and sensing technologies to evaluate weld quality, checking for issues like porosity, cracks, or improper fusion. These automated systems are indispensable in industries where structural integrity is paramount, such as aerospace and automotive manufacturing.
Automated Measurement Systems
Automated measurement systems deliver unmatched precision for verifying component dimensions, tolerances, and physical characteristics in real time. These systems utilize advanced sensors, probes, or laser technologies to capture accurate data without manual intervention. Ideal for industries that demand exact specifications, automated measurement systems ensure consistency across high-volume production lines.
Why Choose Melton? Your Lifelong Partner in Precision Automation
Choosing Melton means investing in a partner who prioritizes your success as much as you do. With decades of experience and a commitment to innovation, we specialize in creating automation solutions that not only meet your quality control needs but also enhance your entire production process.
Customization is at the heart of everything we do. We ensure your automated inspection solutions align perfectly with your operational goals. Our dedication to supporting you doesn’t end at installation—our team provides long-term assistance to keep your systems performing at their best, no matter the challenge.
Our additional supporting offerings include:
System Integrations
Whether your system comes from us or another provider, our experts will integrate it seamlessly into your current setup to minimize downtime and maximize efficiency.
On-Site Support
Our team is ready to assist you directly at your facility. We can help with troubleshooting, maintenance, part replacement, and so much more, ensuring your operations stay on track.
START A CONVERSATION
Ready to elevate your quality control process with automation solutions from a long-time industry leader? The team at Melton is here to help. Contact us today by filling out the form below, and let’s explore how we can create a custom solution for you.