Automated Testing Systems
Robotic Solutions For Smarter Testing and Greater Peace of Mind
At Melton Machine & Control Company, we offer automated systems to simplify complex testing tasks within your quality control processes.
For over 55 years, we’ve been at the forefront of automation solutions for production lines across diverse industries. Our automated testing systems streamline your operations by integrating advanced robotics, cutting-edge software, and custom tooling into a seamless part and component quality assurance process. Each system we deliver is tailor-made to your exact specifications so you can lead your business with confidence the system will work for you.

Quality Assurance Simplified
Automated testing systems are designed to validate the performance, durability, and safety of components or products.
These systems utilize robotics, precision sensors, and advanced software to execute repeatable, real-world testing scenarios with unmatched accuracy. Automated systems eliminate variability caused by human error, ensuring reliable and consistent results.
Melton’s automated testing solutions cover a range of applications and help your team excel at assessing products under specific conditions. With fully integrated sensors and control systems, our robotic quality control systems capture critical data in real time, enabling your team to make faster, more informed decisions about product quality.
The benefits of automated testing systems extend beyond accuracy to include:
- Reliable, repeatable results with minimal variability
- Increased throughput and cost efficiency
- Enhanced safety by reducing human interaction with hazardous tests
- Adaptability for diverse testing applications, including leak and endurance testing
By automating repetitive and time-intensive testing tasks, you can reduce costs, increase throughput, and optimize workforce utilization. These systems also enhance safety by minimizing human involvement in potentially hazardous testing scenarios. At Melton, we take a customized approach to designing these systems, ensuring they meet the exact requirements of your production line while maximizing efficiency and ROI.
Robotic Testing That Meets Your Marks
Customization isn’t just a part of our process—it’s the foundation. Our automated testing systems are meticulously developed to align with your requirements, ensuring seamless integration into your production line. From the initial concept to implementation, our team prioritizes your unique operational goals.
We offer a wide range of automated testing systems for extensive quality control applications, including:
Automated Leak Test Systems
Detecting leaks is one of the most critical steps in ensuring product safety and functionality. Our robotic leak test systems utilize methods such as pressure decay testing, mass flow testing, and helium leak detection to meet your exact specifications.
Whether your operation requires manual loading or fully automated material handling robotics to transfer parts, Melton provides solutions tailored to your production environment. We partner with trusted manufacturers like Cosmo, LeakMaster, and ATEQ to deliver systems that ensure precision testing.
Automated Functional Test Systems
Automated functional test systems from Melton simulate real-world use cases while measuring parameters like electrical current, mechanical force, or environmental resistance. These systems assess whether your product meets its operational requirements under specified conditions. By automating functional test systems you can improve the accuracy and repetition of your testing processes.
Automated Electrical Test Systems
For industries that rely on the precise performance of electrical components, automated electrical test systems are an invaluable tool. These systems measure voltage, current, resistance, and capacitance to ensure that components meet strict safety and operational standards.
Melton’s automated electrical test systems are tailored to verify both simple and complex electronic assemblies. From testing circuit boards to ensuring power supply reliability, our systems help reduce error rates and optimize efficiency.
Automated Non-Destructive Testing Systems
Non-destructive testing (NDT) systems are critical for evaluating the structural integrity of materials and components without compromising their usability. Automated NDT systems use techniques like ultrasonic testing, X-ray imaging, or eddy current analysis to detect internal flaws and verify material properties. By integrating advanced sensors and imaging technologies, our systems deliver accurate results while preserving the tested components, making them ideal for aerospace, automotive, and other high-performance industries.
Automated Load and Stress Test Systems
Assessing a product’s ability to withstand mechanical stress and pressure is paramount. Automated load and stress test systems deliver insights into a product’s resilience, identifying weaknesses before your products reach the market. Whether for structural components or high-performance machinery, our systems ensure reliability in every application.
Automated Environmental Test Systems
Automated environmental test systems subject components to extreme conditions such as heat, cold, humidity, or vibration to evaluate their reliability and durability, as a part of the component’s environmental conditions, can significantly impact product performance. Our systems replicate challenging scenarios to provide actionable insights, allowing you to refine designs and enhance product quality for even the most demanding environments.
Automated Thermal Testing Systems
Automated thermal testing systems measure heat management capabilities to ensure proper functionality under varying thermal conditions. With precise measurements and advanced simulations, our custom thermal testing solutions enable you to test and analyze your product’s ability to perform under thermal stress.
Automated Endurance Testing Systems
For products that need to last over extended periods, endurance testing is essential. Automated endurance testing systems cycle products through repeated motions or usage scenarios to evaluate their long-term performance and durability.
These solutions help manufacturers identify potential failures, validate design choices, and ensure their products stand up to rigorous use. With our expertise in automation, you can confidently bring durable, high-performing products to market.
Decades of Experience at Your Disposal
More than five decades of experience and countless successful projects for clients in varied industries across the country have positioned Melton as a leader in the automation sector. We deliver solutions tailor-made for your business, including custom automated testing systems curated to your quality control goals.
From concept to integration and beyond, our dedicated team works tirelessly to turn your automation vision into reality. Our commitment doesn’t stop at the design and build phase. We provide continuous support to ensure the long-term success of your automated systems, including:
System Integrations
Whether you purchased a solution from us or got your system somewhere else, our automation experts can help you ensure a seamless integration with your existing production line setup. Our goal is to minimize downtime and promote the lasting productivity of your new system.
On-Site Support
When you work with Melton, you get a partner prepared to go the distance for your automation success. From maintenance to troubleshooting potential repairs and part replacements, our team will hop on a plane and fly directly to your facility to assist with any support service your system needs.
START A CONVERSATION
The perfect solution to your production line bottleneck is only a few clicks away. Melton can help you achieve automation excellence. First, contact us by filling out our digital contact form below. A team member will be in touch shortly to get all the information about your desired project.