Custom Automation Solutions
System Integrations for Every Automated Solution on Your Production Line
Automation isn’t just a tool; it’s the backbone of modern manufacturing. However, no automation project is properly completed without an efficient system integration process.
At Melton Machine & Control Company, we understand that no two production lines are the same, which is why we offer system integrations that can be tailored to your unique operations and the specific challenges you face. Our tailor-made automation systems are built to enhance efficiency, productivity, safety, and production costs at every step.
For over 55 years, Melton has been at the forefront of automation innovation, combining advanced robotics, cutting-edge software, and unmatched engineering expertise. Together we can elevate your production capabilities to meet today’s demands while positioning your business for tomorrow’s opportunities.

Your Journey Toward Modern Manufacturing Starts at Melton
At Melton, we thrive on challenges. Whether it’s a need for greater flexibility, faster timelines, or safer processes, we excel at developing and integrating tailored automation systems that not only meet but exceed your expectations.
Customization is more than a feature – it’s the foundation of effective automation. A one-size-fits-all approach doesn’t work in an industry where precision and adaptability are paramount. That’s why we meticulously design systems to integrate seamlessly into your existing processes while addressing specific tasks, environments, and constraints.
Our ability to adapt automation to any application sets us apart. We’ve designed and installed more than 1,000 successful systems across industries, each customized to fit the customer’s unique operational demands. Whether it’s automating repetitive tasks, improving production line consistency, or tackling high-mix/low-volume challenges, Melton delivers solutions that elevate efficiency without compromising quality.
It’s simple – Melton’s solutions streamline workflows, reduce downtime, and maximize ROI while freeing your team to focus on more value-driven responsibilities.
Customization Capabilities for Next-Level Quality
An automated machine will only work if it’s been properly and holistically integrated into your production environment. At Melton, we offer detailed, diligent custom system integration services – from training your team to use the machine to programming robots to learn your workflow on-site – for the following solutions.
If you can’t find an automated system that works for your business, we will design a custom solution and seamlessly integrate it with your existing processes. And if you prefer a comprehensive turnkey solution that’s plugged directly into your production line with minimal adjustments, we can do that, too.
Robotic Welding Systems
From precision robotic welding cells to automated fixed welding machines, our robotic welding systems redefine efficiency in manufacturing. Whether your needs require single-station setups or multi-station systems, Melton specializes in creating and integrating advanced robotic solutions for a wide range of welding applications. With our expertise, the welding processes can achieve consistency, speed, and unparalleled quality.
Robotic Quality Control
Melton’s automated robotic quality control systems take the guesswork out of part and product inspection and testing. By integrating robotics with cutting-edge technologies into your step in the supply chain, you can achieve accurate, repeatable results for tasks like product inspection, performance testing, and measurement. Say goodbye to human error and hello to fast, reliable quality checks that keep pace with even the most demanding production schedules.
Cobot Solutions
For more than eight years, Melton has been a leader in collaborative robot technology, crafting cobot solutions that boost productivity and precision. Our innovative cobot systems go beyond traditional designs, offering flexible, custom-built tools that fit seamlessly into your production line.
Automated Material Handling
Gone are the days of relying solely on manual labor to load and unload manufacturing materials from system to system. With Melton’s material handling automation solutions, robotic devices take over these repetitive tasks to increase throughput and maintain strict safety standards.
Robotic Assembly Systems
Our robotic assembly systems provide unmatched efficiency for high-demand production lines. Designed for everything from large-scale applications to delicate components, our automated solutions simplify assembly processes while ensuring accuracy and consistency. By automating repetitive tasks, you can achieve faster production rates and better quality control throughout your assembly line.
Robotic Laser Systems
Robotic laser systems from Melton combine speed, precision, and versatility. Whether for intricate welding, large production runs, or marking compact components, our systems integrate seamlessly into your workflow. We specialize in automated laser solutions for welding, cutting, and engraving, including applications like placing 2-D bar codes on small products with accuracy and efficiency.
Automated Fixtures and Tooling Technology
Our fixtures and tooling solutions are designed with flexibility and efficiency in mind. Whether you need specialized tools for a single process or interchangeable solutions for multiple operations, we deliver. Our capabilities include tooling for high, medium, and low-volume production, giving you consistency and repeatability for any manufacturing challenge.
Contract/Build to Print Services
Our build-to-print services put the control in your hands. Whether you need a standalone system or one that fits into your existing operations, our team turns your specifications into a fully realized solution. By sending us your mechanical drawings, bill of materials, and control programming, our expert engineers can collaborate with you on a deeper level to develop and integrate custom machines.
Industries We Serve With Innovative Integrations
We design and integrate systems that meet the unique demands of your production environment and are trusted across a wide range of industries.
Our innovative solutions extend to the following manufacturing sectors:
- Agriculture
- Automotive
- Construction
- Metal Converting & Shaping
- Clothing
- Commercial Furniture
- Consumer Packaging (CPG)
- Defense and Military
- Education
- Firearms
- Food & Beverage Processing
- General Fabrication & Metalworking
- General Part Welding
- Government
- Healthcare
- Heat Exchanger & HVAC
- Power Generation & Utilities
- Transportation
- Warehousing Equipment
At Melton, we offer customized solutions that make the impossible possible, no matter your industry.
Ongoing Support Whenever and Wherever You Need It
Successful automation solutions don’t end at installation, and neither does Melton’s commitment to your success. Our team provides comprehensive support services designed to keep your automated systems running efficiently and effectively long after they’re implemented.
While we specialize in system integrations that flow seamlessly into your existing production lines for our own machines, we also provide assistance with systems purchased from another provider. Our integration experts will ensure your new equipment aligns with your operations to minimize downtime and maximum performance.
When you need hands-on assistance, our technicians are ready to travel directly to your facility. From troubleshooting issues to optimizing performance and conducting routine maintenance, we provide the in-person, on-site support necessary to keep your automation systems operating at their peak.
START A CONVERSATION
Want to work with Melton? We’re eager and ready to answer your call for automation assistance of any kind. Simply fill out our contact form and we’ll be in touch to help you start your journey toward robust solutions customized to your business.